Subjects Covered
Theory
Developing Jigs - Purpose, design, construction and use.
Developing Tools - Purpose, design, construction and use.
Materials - Understanding the properties and appropriate use of various materials.
Joining Materials - Exploring the various methods of joining panels.
Practical
Taking Profiles - Replicating complex curves and configurations.
Making Patterns - Developing patterns to accurately reproduce original parts.
Constructing Jigs - Making, setting out and assembling jig structure.
Making Tooling - Producing bespoke tooling to replicate original detail.
Flanging - Forming flanges around tooling using advanced techniques.
Shaping - Forming and smoothing complex double curvature panels to accurately fit jig.
Butt-Welding - Using TIG welder to join thin sheet steel and aluminium alloys without filler rod enabling joint to be planished to a smooth finish.
